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China Cake Batter Aeration Equipment Suppliers - Complete Factory System with Whipping, Premixing, and Cooling Solutions
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Equipment Configuration & Control
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800L and 400L Models: SUS304 stainless steel mixing tank with cooling water interlayer. Features a rotating scraper agitator shaft and relative motion center agitator shaft (double-shaft mixing mode). Includes duckbill feed port, safety net, cleaning ball, and 63 tank bottom valve. Adjustable height mounting feet and automatic motor power control.
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250L Model: SUS304 stainless steel mixing tank with cooling water interlayer. Equipped with double ball agitator blades, duckbill feed port, and cleaning ball. Features a 63 tank bottom valve and automatic motor power control.
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Stirring Control: Advanced Touch screen PLC control system for precise operation.
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Pipes and Valves: SUS304 stainless steel SMS 51 single-layer pipes connecting the delivery pump and storage tank, fully meeting hygiene requirements.
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Safety System: Equipped with a material level detector. Activates alarm and automatic shutdown protection when material levels fall below set values.
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100P Equipment Technical Parameters
✔️ 150L stainless steel mixing barrel and 150L storage barrel.
✔️ Double-ball mixing design for high-speed, flexible material blending.
✔️ Double-layered insulation prevents condensed water on the outer wall.
✔️ Pneumatic discharge valve and circulating cooling system in the whipping head.
✔️ Frequency converter control with adjustable speed and continuous display.
✔️ Full process monitoring (pump, whipping head, speed, failures) via touch screen.
✔️ Recipe memory for up to 10 different cake formulations.
✔️ Automatic air flow adjustment for consistent aeration.
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Technical Specifications
| NAME | 1200H | 500H | 300H | 100P |
| Yield | 600-1200kg/h | 400-700kg/h | 100-300kg/h | 10-100kg/h |
| Capacity | 800L+800L | 400L+400L | 250L+250L | 150L |
| Power | 11kW | 11kW | 3kW | - |
| Voltage | 3ph,380V,50Hz | 3ph,380V,50Hz | 3ph,380V,50Hz | 3ph,380V,50Hz |
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Production Process
1. Batching: Raw materials are manually introduced into the specially constructed mixing tank. Mixing speeds and times are set via the touch screen according to specific recipe requirements.
2. Transfer: Once mixing is complete, the delivery pump transfers the powder paste to the transfer tank. The main pump then moves the paste to the mixing head based on preset quantities.
3. Aeration: Compressed air is injected into the mixing head. The rotor and stator needle mix the air and paste to achieve the required density. The inflated cake batter is then transported to the filling machine.
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Frequently Asked Questions
What material is used for the mixing tanks?
All mixing tanks and pipes are constructed from high-quality SUS304 stainless steel to meet strict hygiene and food safety requirements.
How is the aeration density controlled?
The density is controlled through a combination of synchronous main pumps and automatic air flow adjustment, which are managed via the PLC touch screen system.
Can the machine store different cake recipes?
Yes, the 100P model features a memory function on the touch screen that can store and recall up to 10 different cake recipe parameters.
What safety protections are included?
The equipment is fitted with a material level detector that triggers an alarm and automatically shuts down the machine if the material level falls below the set safety threshold.
Is the equipment suitable for cooling during mixing?
Yes, the mixing tanks feature an interlayer designed for cooling water circulation, and the whipping head is equipped with its own circulating cooling system.