Hot Products
China Cake Batter Aeration Equipment Suppliers - Complete Factory System for Dough Aeration and Whipping
1
800L & 400L Mixing Tank
SUS304 stainless steel mixing tank with cooling water interlayer. Features a double-shaft mixing mode (rotating scraper agitator shaft & relative motion center agitator shaft), duckbill feed port, safety net, cleaning ball, 63 tank bottom valve, adjustable height mounting feet, and auto-controlled stirring motor power.
2
250L Mixing Tank
SUS304 stainless steel mixing tank with cooling water interlayer. Features double ball agitator blades, duckbill feed port, cleaning ball, 63 tank bottom valve, adjustable height mounting feet, and auto-controlled stirring motor power.
3
Stirring Control
Equipped with an advanced Touch Screen PLC control system for precise operation.
4
Pipes and Valves
SUS304 stainless steel SMS 51 single-layer pipes connecting the delivery pump and storage tank, fully meeting hygiene requirements.
5
Safety & Material Level Protection
Equipped with a material level detector. When the material level is lower than the set value, an alarm prompt is activated and the machine automatically shuts down for protection.
6. 100P Equipment Technical Parameters
(1). The volume of the stainless steel mixing barrel is 150L, and the volume of the storage barrel is 150L.
(2). The pre-mixing cylinder adopts a double-ball mixing design, which can mix materials at high speed and flexibly. The rotating mixing arm is driven by frequency conversion control.
(3). The cold water circulation layer and the insulation layer are double-layered, and there is no condensed water on the outer wall of the equipment.
(4). A pneumatic discharge valve is installed.
(5). A circulating cooling system is provided in the whipping head.
(6). Frequency converter control, adjustable speed and continuous display.
(7). The parameters of the feed pump, whipping head controller, technical control points, process control points, speed, machine failure, etc. are all displayed on the touch screen.
(8). The mixing system and the main machine dual control system are convenient for control and double protection.
(9). The cake recipe parameters can be memorized and stored on the touch screen, and up to 10 recipes can be stored.
(10). Automatic air flow adjustment.
Specification
| NAME | 1200H | 500H | 300H | 100P |
|---|---|---|---|---|
| Yield | 600-1200kg/h | 400-700kg/h | 100-300kg/h | 10-100kg/h |
| Capacity | 800L+800L | 400L+400L | 250L+250L | 150L |
| Power | 11kW | 11kW | 3kW | - |
| Voltage | 3ph, 380V, 50Hz | 3ph, 380V, 50Hz | 3ph, 380V, 50Hz | 3ph, 380V, 50Hz |
Production Process
1.
The scope of supply starts with a specially constructed mixing tank, and all raw materials are manually batched. According to the order and quantity required by the recipe, they are manually introduced into the mixing tank. Different materials can be added, and different mixing speeds and times can be set on the touch screen.
2.
When the mixing process is completed, the delivery pump is turned on to pump the entire tank of powder paste to the transfer tank. The main pump at the bottom of the transfer tank pumps the egg paste to the mixing head according to the set quantity.
3.
The compressed air and the synchronously controlled main pump are injected into the mixing head according to the quantity set on the touch screen of the main control panel. The rotor and stator needle in the mixing head evenly mix the air and egg paste to achieve the required density and structure. The inflated cake powder paste is transported from the mixing head to the cake filling machine.
Frequently Asked Questions (FAQ)
Q1: What materials are used to construct the mixing tanks?
A1: The mixing tanks are constructed from high-quality SUS304 stainless steel, ensuring hygiene, corrosion resistance, and compliance with food safety standards.
Q2: How is the mixing speed and process controlled?
A2: The equipment is controlled via an advanced touch screen PLC control system, allowing operators to easily set and adjust mixing speeds, times, and process parameters.
Q3: Does the equipment feature safety shut-off systems?
A3: Yes, it is equipped with a material level detector. If the materials drop below the set value, an alarm prompt is activated and the machine automatically shuts down for protection.
Q4: How many recipes can the 100P system store?
A4: The 100P equipment features a touch screen control system that can memorize and store up to 10 different cake recipe parameters for quick operation.
Q5: How does the aeration process achieve consistent batter density?
A5: Compressed air and the main pump are injected into the mixing head according to the parameters set on the touch screen. The rotor and stator needle in the whipping head then evenly mix the air and egg paste to achieve the required density.