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China Cake Batter Aeration Equipment Suppliers - Complete Dough Aeration and Whipping System from Factory
Equipment Features
800L & 400L Mixing Tanks
SUS304 stainless steel construction. Cooling water jacketed interlayer. Features double-shaft mixing mode (rotating scraper agitator shaft and relative motion center agitator shaft). Includes duckbill feed port, safety net, cleaning ball, 63 tank bottom valve, and adjustable height mounting feet. Stirring motor power is automatically controlled.
250L Mixing Tanks
SUS304 stainless steel construction with cooling water interlayer. Equipped with double ball agitator blades, duckbill feed port, cleaning ball, and 63 tank bottom valve. Features adjustable height mounting feet and automatically controlled stirring motor power.
Stirring Control System
Advanced, user-friendly Touch Screen PLC control system for precise monitoring and operations.
Pipes and Valves
Hygienic SUS304 stainless steel SMS 51 single-layer pipes connecting the delivery pump and storage tank to meet strict sanitary standards.
Safety & Level Detection
Equipped with a highly sensitive material level detector. Automatically triggers an alarm and shuts down the machine for protection when material levels fall below the pre-set value.
100P Equipment Technical Parameters
- The volume of the stainless steel mixing barrel is 150L, and the volume of the storage barrel is 150L.
- The pre-mixing cylinder adopts a double-ball mixing design, which can mix materials at high speed and flexibly. The rotating mixing arm is driven by frequency conversion control.
- The cold water circulation layer and the insulation layer are double-layered, preventing condensed water on the outer wall of the equipment.
- A pneumatic discharge valve is installed.
- A circulating cooling system is provided in the whipping head.
- Frequency converter control, adjustable speed and continuous display.
- The parameters of the feed pump, whipping head controller, technical control points, process control points, speed, machine failure, etc. are all displayed on the touch screen.
- The mixing system and the main machine dual control system are convenient for control and double protection.
- The cake recipe parameters can be memorized and stored on the touch screen, and up to 10 recipes can be stored.
- Automatic air flow adjustment.
Specification
| NAME | 1200H | 500H | 300H | 100P |
|---|---|---|---|---|
| Yield | 600-1200kg/h | 400-700kg/h | 100-300kg/h | 10-100kg/h |
| Capacity | 800L+800L | 400L+400L | 250L+250L | 150L |
| Power | 11kW | 11kW | 3kW | - |
| Voltage | 3ph, 380V, 50Hz | 3ph, 380V, 50Hz | 3ph, 380V, 50Hz | 3ph, 380V, 50Hz |
Production Process
01
The scope of supply starts with a specially constructed mixing tank, and all raw materials are manually batched. According to the order and quantity required by the recipe, they are manually introduced into the mixing tank. Different materials can be added, and different mixing speeds and times can be set on the touch screen.
02
When the mixing process is completed, the delivery pump is turned on to pump the entire tank of powder paste to the transfer tank. The main pump at the bottom of the transfer tank pumps the egg paste to the mixing head according to the set quantity.
03
The compressed air and the synchronously controlled main pump are injected into the mixing head according to the quantity set on the touch screen of the main control panel. The rotor and stator needle in the mixing head evenly mix the air and egg paste to achieve the required density and structure. The inflated cake powder paste is transported from the mixing head to the cake filling machine.
Frequently Asked Questions (FAQ)
What materials are the mixing tanks made of?
All mixing tanks (including the 800L, 400L, and 250L models) are constructed from high-quality SUS304 stainless steel, ensuring hygienic processing and compliance with food safety regulations.
How does the temperature control system function on the mixing tanks?
The tanks feature a double-layered interlayer design that allows cooling water to circulate. This keeps the outer wall free of condensed water while maintaining proper process temperature.
Can the system store custom recipes?
Yes, the integrated touch screen PLC control system allows you to store and memorize up to 10 different cake recipe parameters for quick operation.
What happens if the raw materials run low during operation?
The equipment is equipped with an automatic material level detector. When the material level falls below the pre-set threshold, an alarm is triggered and the machine automatically shuts down for system protection.
How does the aeration process mix air into the batter?
Compressed air is injected into the whipping/mixing head synchronously with the batter. The internal rotor and stator needle mix them evenly to achieve the precise target density and structural texture.