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4-in-1 Oil Sprayer, Depositor, Injector & Depanner Machine for Custard Cakes - China Suppliers & Factory
This machine is applied to the production of custard cakes. Loading trays on the machine, they will automatically step-walk forward for oil spraying and dough depositing. Then workers take the trays into rotary oven for baking. After baking, the workers load the trays with baked cakes on the machine for cream injection and depanning. After depanning, the empty trays move to oil sprayer for another circular production.
Technical Specification
| Running Speed | 15-20 times/min |
| Oil Spraying Quantity | 0.2-6g/times, adjustable |
| Dough Depositing Quantity | 10-100g/time, adjustable |
| Injecting Quantity | 2-20g/time, adjustable |
| Voltage and Frequency | 3 Ph, 380V, 50Hz (Optional) |
| Power | 11kW |
| Dimension (L*W*H) | 6000*2050*1800mm |
| Air Pressure | 0.6-0.8MPa |
| Maximum Air Consumption | 2m³/min (external gas source) |
Operation Process
1
Preparation
Make sure the cake mold is clean and free of residue or oil stains. Prepare the cooking oil or special spray lubricant to be used, and ensure that it meets food safety standards.
2
Set up the oil sprayer
Fill the container or nozzle part of the oil sprayer, usually the container with lubricant, according to the model and design of the oil sprayer.
3
Adjust the spraying
According to the size and shape of the cake mold, adjust the spray pattern and spray intensity of the oil sprayer to ensure that the surface of the mold can be evenly coated.
4
Spray the mold
Aim the oil sprayer at the inner surface of the cake mold, keep an appropriate distance, and spray the cooking oil or lubricant evenly. You can rotate or move the mold appropriately to ensure that the lubricant evenly covers the entire inner wall of the mold.
5
Feeding and molding
Put the prepared cake ingredients into the hopper of the molding machine, start the molding process, and ensure that the molding mold is accurately placed and fixed to avoid unnecessary waste and damage. There are two ways to mold Double-color cakes, left-right molding and top-down molding.
6
Set up the filling machine
Adjust and install the filling head or filling tube according to production requirements and cake specifications. The filling head can be replaced or adjusted according to different fillings and cake types.
7
Fill the filling
Prepare a large amount of filling that meets food safety standards and fill it into the hopper of the filling machine.
8
Automatic Depanning
The depanner will automatically remove it from the mold plate through the depanner plate. Ensure that the depanner process is smooth to avoid additional impact or damage to the cake.
9
Remove the cake
When the cake is removed from the mold and safely transported to the designated location, the depanner will place it on the corresponding workbench or conveyor belt.
10
Monitoring and adjustment
During the molding process, closely monitor the equipment's operating status and product quality. Adjust the equipment's operating parameters at any time to ensure that the molded cakes meet quality standards.
Frequently Asked Questions
What is the production capacity of this custard cake machine?
The machine operates at a running speed of 15-20 times per minute, allowing for efficient large-scale production.
Can the amount of dough and cream filling be adjusted?
Yes, both are fully adjustable. Dough depositing ranges from 10-100g, and cream injection ranges from 2-20g per cake.
Does this machine support double-color cake production?
Yes, the machine supports two molding methods for double-color cakes: left-right molding and top-down molding.
What are the power and air pressure requirements?
The machine requires a 380V 50Hz power supply (11kW) and an air pressure of 0.6-0.8MPa with a consumption of 2m³/min.
How does the automatic oil spraying system work?
The oil sprayer automatically coats the inner surface of the cake molds with 0.2-6g of lubricant per spray to ensure smooth depanning and high product quality.
Is the depanning process manual or automatic?
The depanning is automatic. The depanner plate removes cakes from the mold and places them onto a conveyor belt or workbench.