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4-in-1 Oil Sprayer, Depositor, Injector & Depanner Machine for Custard Cakes - China Suppliers & Factory Equipment
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4-in-1 Oil Sprayer, Depositor, Injector & Depanner Machine for Custard Cakes - China Suppliers & Factory Equipment

Introducing our advanced custard cake production machine, designed to streamline your baking process. This efficient equipment is perfect for bakeries and food manufacturers looking to enhance productivity. By loading trays onto the machine, you will benefit from an automatic step-walking mechanism that ensures even oil spraying and precise dough depositing. As a leading supplier from China, we guarantee top-quality machinery directly from our factory, allowing you to elevate your custard cake production effortlessly
  • Running Speed 15-20times/min
  • Oil Spraying Quantity 0.2-6g/times,adjustable
  • Dough Depositing Quantity 10-100g/time,adjustable
  • Injecting Quantity 2-20g/time,adjustable

This machine is applied to the production of custard cakes. Loading trays on the machine, they will automatically step-walk forward for oil spraying and dough depositing. Then workers take the trays into rotary oven for baking. After baking, the workers load the trays with baked cakes on the machine for cream injection and depanning. After depanning, the empty trays move to oil sprayer for another circular production.
Specification
Running Speed 15-20 times/min
Oil Spraying Quantity 0.2-6g/times, adjustable
Dough Depositing Quantity 10-100g/time, adjustable
Injecting Quantity 2-20g/time, adjustable
Voltage and Frequency 3 Ph, 380V, 50Hz (Optional)
Power 11kW
Dimension(L*W*H) 6000*2050*1800mm
Air Pressure 0.6-0.8MPa
Maximum Air Consumption 2m³/min (external gas source)
Operation
1
Preparation

Make sure the cake mold is clean and free of residue or oil stains. Prepare the cooking oil or special spray lubricant to be used, and ensure that it meets food safety standards.

2
Set up the oil sprayer

Fill the container or nozzle part of the oil sprayer, usually the container with lubricant, according to the model and design of the oil sprayer.

3
Adjust the spraying

According to the size and shape of the cake mold, adjust the spray pattern and spray intensity of the oil sprayer to ensure that the surface of the mold can be evenly coated.

4
Spray the mold

Aim the oil sprayer at the inner surface of the cake mold, keep an appropriate distance, and spray the cooking oil or lubricant evenly. You can rotate or move the mold appropriately to ensure that the lubricant evenly covers the entire inner wall of the mold.

5
Feeding and molding

Put the prepared cake ingredients into the hopper of the molding machine, start the molding process, and ensure that the molding mold is accurately placed and fixed to avoid unnecessary waste and damage. There are two ways to mold Double-color cakes, left-right molding and top-down molding.

6
Set up the filling machine

Adjust and install the filling head or filling tube according to production requirements and cake specifications. The filling head can be replaced or adjusted according to different fillings and cake types.

7
Fill the filling

Prepare a large amount of filling that meets food safety standards and fill it into the hopper of the filling machine.

8
Automatic Depanning

The depanner will automatically remove it from the mold plate through the depanner plate. Ensure that the depanner process is smooth to avoid additional impact or damage to the cake.

9
Remove the cake

When the cake is removed from the mold and safely transported to the designated location, the depanner will place it on the corresponding workbench or conveyor belt.

10
Monitoring and adjustment

During the molding process, closely monitor the equipment's operating status and product quality. Adjust the equipment's operating parameters at any time to ensure that the molded cakes meet quality standards.

Frequently Asked Questions (FAQ)
Q What is the main application of this custard cake machine?

This machine is specifically designed for the automated production of custard cakes. It streamlines the process by automatically handling tray movement, oil spraying, dough depositing, cream injection, and final depanning.

Q Can the dough depositing and cream injecting quantities be adjusted?

Yes, both are fully adjustable. The dough depositing quantity can be set between 10-100g per time, and the cream injecting quantity can be adjusted between 2-20g per time to suit different product specifications.

Q What are the power and voltage requirements for this machine?

The machine operates on a 3-phase, 380V, 50Hz power supply (optional configurations available) and has a total power consumption of 11kW.

Q What is the production speed of the custard cake machine?

The machine has a running speed of 15 to 20 times per minute, ensuring high efficiency for commercial bakery lines.

Q Does the machine require an external air source?

Yes, it requires an external air source with an air pressure of 0.6-0.8MPa and a maximum air consumption rate of 2m³/min.

Q How does the automatic depanner prevent cake damage?

The depanner utilizes a specialized depanner plate to gently and automatically lift the baked cakes from the mold plate and transfer them safely to a workbench or conveyor belt, minimizing manual contact and structural damage.