4-in-1 Oil Sprayer, Depositor, Injector & Depanner Machine for Custard Cakes - China Suppliers & Factory
This machine is applied to the production of custard cakes. Loading trays on the machine, they will automatically step-walk forward for oil spraying and dough depositing. Then workers take the trays into rotary oven for baking. After baking, the workers load the trays with baked cakes on the machine for cream injection and depanning. After depanning, the empty trays move to oil sprayer for another circular production.
Specification
| Running Speed | 15-20 times/min |
| Oil Spraying Quantity | 0.2-6g/times, adjustable |
| Dough Depositing Quantity | 10-100g/time, adjustable |
| Injecting Quantity | 2-20g/time, adjustable |
| Voltage and Frequency | 3 Ph, 380V, 50Hz (Optional) |
| Power | 11kW |
| Dimension (L*W*H) | 6000*2050*1800mm |
| Air Pressure | 0.6-0.8MPa |
| Maximum Air Consumption | 2m³/min (external gas source) |
Operation Steps
Make sure the cake mold is clean and free of residue or oil stains. Prepare the cooking oil or special spray lubricant to be used, and ensure that it meets food safety standards.
Fill the container or nozzle part of the oil sprayer, usually the container with lubricant, according to the model and design of the oil sprayer.
According to the size and shape of the cake mold, adjust the spray pattern and spray intensity of the oil sprayer to ensure that the surface of the mold can be evenly coated.
Aim the oil sprayer at the inner surface of the cake mold, keep an appropriate distance, and spray the cooking oil or lubricant evenly. You can rotate or move the mold appropriately to ensure that the lubricant evenly covers the entire inner wall of the mold.
Put the prepared cake ingredients into the hopper of the molding machine, start the molding process, and ensure that the molding mold is accurately placed and fixed to avoid unnecessary waste and damage. There are two ways to mold Double-color cakes, left-right molding and top-down molding.
Adjust and install the filling head or filling tube according to production requirements and cake specifications. The filling head can be replaced or adjusted according to different fillings and cake types.
Prepare a large amount of filling that meets food safety standards and fill it into the hopper of the filling machine.
The depanner will automatically remove it from the mold plate through the depanner plate. Ensure that the depanner process is smooth to avoid additional impact or damage to the cake.
When the cake is removed from the mold and safely transported to the designated location, the depanner will place it on the corresponding workbench or conveyor belt.
During the molding process, closely monitor the equipment's operating status and product quality. Adjust the equipment's operating parameters at any time to ensure that the molded cakes meet quality standards.
Frequently Asked Questions (FAQ)
The machine operates at a running speed of 15 to 20 times per minute, ensuring efficient throughput for commercial custard cake production lines.
Yes, both are fully adjustable. The oil spraying quantity can be set between 0.2-6g per time, and the dough depositing quantity ranges from 10-100g per time to accommodate different cake sizes.
The system runs on a 3-phase, 380V, 50Hz electrical supply (customizable options available) and has a total power rating of 11kW.
Yes, the machine supports two methods for molding double-color cakes: left-right molding and top-down molding, allowing for versatile product designs.
The machine requires an external air source providing an operating air pressure of 0.6-0.8MPa, with a maximum air consumption rate of 2m³/min.