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4-in-1 Oil Sprayer, Depositor, Injector, and Depanner Machine for Custard Cakes - China Suppliers & Factory
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4-in-1 Oil Sprayer, Depositor, Injector, and Depanner Machine for Custard Cakes - China Suppliers & Factory

This advanced custard cake machine is designed for efficient production in China, catering to various baking needs. As a leading supplier, our factory provides a seamless solution where loading trays automatically step-walk forward for oil spraying and dough depositing. Enhance your production line with our reliable and high-quality machinery, perfect for creating delicious custard cakes with ease. Discover the benefits of working with trusted suppliers from China to elevate your baking operations
  • Running Speed 15-20times/min
  • Oil Spraying Quantity 0.2-6g/times,adjustable
  • Dough Depositing Quantity 10-100g/time,adjustable
  • Injecting Quantity 2-20g/time,adjustable

This machine is applied to the production of custard cakes. Loading trays on the machine, they will automatically step-walk forward for oil spraying and dough depositing. Then workers take the trays into rotary oven for baking. After baking, the workers load the trays with baked cakes on the machine for cream injection and depanning. After depanning, the empty trays move to oil sprayer for another circular production.

Specification

Running Speed 15-20times/min
Oil Spraying Quantity 0.2-6g/times, adjustable
Dough Depositing Quantity 10-100g/time, adjustable
Injecting Quantity 2-20g/time, adjustable
Voltage and Frequency 3 Ph, 380V, 50Hz(Optional)
Power 11kW
Dimension(L*W*H) 6000*2050*1800mm
Air Pressure 0.6-0.8MPa
Maximum Air Consumption 2m³/min(external gas source)

Operation

1
Preparation

Make sure the cake mold is clean and free of residue or oil stains. Prepare the cooking oil or special spray lubricant to be used, and ensure that it meets food safety standards.

2
Set up the oil sprayer

Fill the container or nozzle part of the oil sprayer, usually the container with lubricant, according to the model and design of the oil sprayer.

3
Adjust the spraying

According to the size and shape of the cake mold, adjust the spray pattern and spray intensity of the oil sprayer to ensure that the surface of the mold can be evenly coated.

4
Spray the mold

Aim the oil sprayer at the inner surface of the cake mold, keep an appropriate distance, and spray the cooking oil or lubricant evenly. You can rotate or move the mold appropriately to ensure that the lubricant evenly covers the entire inner wall of the mold.

5
Feeding and molding

Put the prepared cake ingredients into the hopper of the molding machine, start the molding process, and ensure that the molding mold is accurately placed and fixed to avoid unnecessary waste and damage. There are two ways to mold Double-color cakes, left-right molding and top-down molding.

6
Set up the filling machine

Adjust and install the filling head or filling tube according to production requirements and cake specifications. The filling head can be replaced or adjusted according to different fillings and cake types.

7
Fill the filling

Prepare a large amount of filling that meets food safety standards and fill it into the hopper of the filling machine.

8
Depanning Process

The depanner will automatically remove it from the mold plate through the depanner plate. Ensure that the depanner process is smooth to avoid additional impact or damage to the cake.

9
Remove the cake

When the cake is removed from the mold and safely transported to the designated location, the depanner will place it on the corresponding workbench or conveyor belt.

10
Monitoring and adjustment

During the molding process, closely monitor the equipment's operating status and product quality. Adjust the equipment's operating parameters at any time to ensure that the molded cakes meet quality standards.

Frequently Asked Questions

Q: What is the production speed of the custard cake machine?

The machine operates at a running speed of 15 to 20 times per minute, providing efficient throughput for commercial custard cake production.

Q: Can the volume of dough depositing and cream injection be adjusted?

Yes, both parameters are fully adjustable. The dough depositing quantity ranges from 10g to 100g per time, and the injecting quantity ranges from 2g to 20g per time.

Q: What are the power and voltage requirements for this equipment?

The machine has a power rating of 11kW and typically requires a 3-phase, 380V, 50Hz power supply, with optional configurations available upon request.

Q: What external air source specifications are needed?

An external gas source providing an air pressure of 0.6 to 0.8 MPa is required, with a maximum air consumption rate of 2m³/min.

Q: How does the automated depanning process work?

The depanner automatically lifts the baked cakes from the mold plate using a specialized depanning plate and gently places them onto the conveyor belt or workbench to prevent damage.

Q: Is the oil spraying quantity controllable?

Yes, the oil spraying quantity is fully adjustable between 0.2g and 6g per spray to ensure even coating of the mold and minimize oil waste.